by melinda

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What is Ceiling F47 Roll Forming Machine?

With the booming development of modern prefabricated buildings and high-end ceiling projects, the market demand for ceiling  F47 roll forming machine , as a core profile of gypsum board ceiling systems, continues to rise. To consistently produce high-precision F47 ceiling keels, a high-performance Ceiling Keel Steel F47 Roll Forming Machine is crucial for keel manufacturers to improve quality and efficiency.

Our ceiling  F47 roll forming machine boasts a high-speed forming capacity of 70m/min. It is a high-performance C-profile cold-bending forming machine specifically designed for F47 ceiling keels, perfectly matching the production of the standard 47×17mm F47 keel cross-section. It is compatible with various raw materials such as galvanized steel strip and color steel strip, producing finished keels with regular shapes and excellent interlocking, meeting domestic and international standards for ceiling engineering materials.

Ceiling Keel Steel F47 Roll Forming Machine for making F47 ceiling furring channel

Core Advantages of the Ceiling F47 roll forming machine 

1. High-Speed ​​Mass Production, Outstanding Capacity
The equipment is designed with a forming speed of up to 70m/min, integrating continuous automated feeding, roll forming, and hydraulic fixed-length cutting. This eliminates intermittent production, significantly increasing daily capacity and making it suitable for large-scale keel processing plants supplying in bulk, easily meeting the delivery cycle requirements of domestic and international orders.

2. High Forming Precision, Strong Finished Product Consistency
Multi-component forming rolls are processed with wear-resistant technology. The roll arrangement is designed using professional mechanical simulation, ensuring precise and uniform dimensions of the F47 keel's side flanges, corrugated reinforcing ribs, and snap-fit ​​positions. The profiles are free from twisting and warping, and the finished products can be directly delivered for ceiling construction, reducing later quality inspection and rework costs.

3. Automated Integration, Convenient and Labor-Saving Operation
Equipped with a PLC numerical control system, the touchscreen allows for one-click setting of production length and output parameters. Servo-controlled fixed-length cutting errors are controllable. An automatic feeding and correction device corrects steel strip misalignment. Only one worker is required throughout the entire process, reducing reliance on manual labor and lowering labor costs.

4. Robust and durable, suitable for long-term full-load operation. The whole machine adopts a thickened frame welding process, the transmission structure is stable and reliable, and key transmission components are dustproof and wear-resistant, making it suitable for 24-hour uninterrupted continuous production in factories; the standardized design of vulnerable parts makes later maintenance and parts replacement convenient, effectively extending the service life of the whole machine.

The main component of the Ceiling F47 roll forming machine: 

double head hydraulic decoiler, roll forming machine, fly cutting, automatic stacker

1.Double head hydraulic decoiler

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Work type: core mandrel expand and shrink controlledy by hydraulic motor
Structure:steel channel welded for basic frame
Usage:to support the coil and make the uncoiling
Loading capacity: 3tons + 3 tons 
Inner diameter:470-530mm (manual adjustment)

2. Feeding device of the Ceiling F47 roll forming machine 

gypsum board ceiling keel steel machine 8 1787124978 hamX

  • Feeding device:One set guiding roller
  • With emulsion lubrication system, avoid the zinc fall off and stick on the rollers
  • Feeding width is adjustable with the manual wheels

3. Main roll forming machine of ceiling F47 roll forming machine 

gypsum board ceiling keel steel machine 2 1787125098 NXjh

gypsum board ceiling keel steel machine 9 1787125144 gjZc

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  • Rolling shaft: material is high quality C45 steel, shaft diameter 50mm;Tempering treatment to prevent deformed and improve hardness
  • Roller:Cr12, fine processing, quenched, HRC 58-62; Chromed treatment, improve hardness, prevent abraision, anti corrosion increase

of service life

  • Roller station: 12 stations
  • Machine structure: cast iron arch frame structure
  • Machine basic frame: steel plate welded, cover steel plate with fine gantry milling machine processing
  • Main motor power:K77-7.5KW motor reducer
  • Rolling spacer:Anti rusty treatment
  • Transmission:by gearbox
  • Straightening device: 1 straightening device , ensure final C profile more straight

gypsum board ceiling keel steel machine 3 1787125503 YzQB

Cast iron arch frame, install on the basic frame. Connect by Key. Accurate position.

gypsum board ceiling machine 1787125581 hiv9

Each rolling stations with ruler marking, it is convenient for adjusting the gap.

4. Fly cutting of F47 Ceiling C profile machine 

gypsum board ceiling keel steel machine 12 1787125281 Bjhq

  • Work type: Hydraulic servo track fly cutting (when cutting, forming machine don’t stop producing)
  • Cutter material: Cr12MoV quenched,HRC58-60
  • Cutting length tolerance:±5mm
  • Servo motor power:2.0KW

5. Automatic stacker

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This is 3m length automatic stacker , after cutting it will transport product to the table, 2 pieces C profile snap-in, then make

a square bundle. And transport the bundles out.

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