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Solar Mounting Strut Channel Machine – One Machine Produces 3 Profile Sizes: 41x21, 41x41, and 41x62
High-Efficiency Solar Mounting Strut Channel Machine Systems
With the rapid development of renewable energy projects worldwide, the demand for high-quality solar mounting systems continues to grow. Our solar mounting bracket channel steel roll forming machine is specifically designed for producing high-precision, high-strength, and highly flexible photovoltaic support channel steel.
This advanced solar mounting strut channel machine can produce three commonly used solar mounting profiles—41x21mm, 41x41mm, and 41x62mm—on a single production line, helping customers reduce equipment investment, save production space, and improve production efficiency.
Solar Mounting Bracket Channel Roll Forming Machine Solar Strut Channe - solar strut channel machine 7 1788768174 uluY
One set solar mounting strut channel machine, can produce three Sizes: Maximum Production Flexibility
Traditional solar strut channel machine typically require multiple machines for different profile sizes. Our innovative solar mounting bracket channel steel roll forming machine integrates an adjustable roll forming system, allowing operators to quickly switch between different specifications.
This machine can produce:
41x21mm
41x41mm
41x62mm
This multi-size production capacity provides manufacturers with greater flexibility to meet the needs of different solar projects, including rooftop solar systems, ground-mounted photovoltaic structures, and industrial solar installations.
The main component of the solar mounting strut channel machine
| Component | |||
| No. | Name | Qty | Remark |
| 1 | 5 tons hydraulic decoiler | 1 | |
| 2 | Main roll forming machine 1 | 1 | |
| 3 | Fly punching device | 1 | 3 sets punching moulds |
| 4 | Main roll forming machine 2 | 1 | |
| 5 | Straightening unit | 1 | |
| 6 | Fly cutting machine | 1 | |
| 7 | PLC control cabinet | 1 | |
| 8 | Hydraulic station | 4 | |
| 9 | Automatic stacker | 1 | 6m length |
The working flow of solar mounting strut channel machine
5tons hydaulic uncoiler-----feeding device------roll forming part 1 ------fly punching------roll forming part 2-----straightening------hydraulic fly cutting-----automatic stacker
The detailed technical parameter of solar mounting strut channel machine
1. Hydraulic decoiler 5 tons capacity
- Core shaft expand and shrink: hydraulic type
- Usage:to support the coil and make the uncoilingautomaticly
- Hydraulic motor power:3KW
- Driven motor power:3KW
- Loading capacity: 5 tons
- Inner diameter:470-530mm
- Coil width:300mm
2. Main parameters of solar mounting strut channel machine
| Feeding device | feeding width is adjustable automatically, driven by motor |
| Press logo | 1 stand use to press client’s company logo |
| Rolling shaft | Material is high quality C45 steel, Shaft diameter 85mm ;tempering treatment, fine processing |
| Roller | GCr12, quenched, HRC 58-62, fine processing |
| Rollilng station | 26 rolling stations |
| Machine structure | cast iron arch structure,more stable and accurate |
| Machine basic frame | steel plate welded, box frame, the steel plate thickness 25mm |
| Main motor power | 11KW+15KW+11KW+11KW, total 49KW |
| Transmission | by T11 gearbox , more powerful |
3. Hydraulic fly cutting
- Servo track fly punching holes and marks, driven by servo motor, when punching holes, machine without pause, whole production line with fast speed
- Punching moulds: 3 sets;
- Hydraulic station: 3 sets hydraulic stations for fly punching unit, the motor power is 11KW+11KW+11KW, withenergy accumulator, ensure provide enough energy and power to punching unit
- Punching holes at web side
- Punching 2 lines marks on web side, punching 2 lines marks on flange side, according to the drawing.
4. Hydraulic cutting
- Work type: servo track, Hydraulic cutting, when cutting without pause, ensure whole production fast speed
- Servo motor power:2.3KW
- Cutter material: Cr12MoV quenched
- Cutting length tolerance:±1mm
- When change size, need change cutting blade
- Hydraulic station: power 7.5KW, 1 set, withenergy accumulator
5. PLC control cabinet
- Frequency brand: Delta brand (original)
- PLC brand:Delta brand (original)
- Low pressure electric part: Schneider brand
- Encoder: Omron brand
- Screen type:Touch screen,also have bottons on the panel
- Cut command:Yes
- Profile length set-up:Yes
- Bacth quantity program:Yes
- Control order quantity, length, punching holes automatically
6. With cooling system
There are 2 sets self-priming pump installed in the solar mounting strut machine basic frame. The whole line with emulsion cooling system.
Cool down the rollers the temperature.
7. The final product display
Advanced Solar mounting strut channel machine technology
This machine uses a precision cold bending forming process to progressively bend steel coils into the required solar bracket profiles without damaging the material structure.
Key advantages include:
✔ High forming accuracy
✔ Good surface finish
✔ High structural strength
✔ Stable continuous production
✔ Reduced material waste
Compared to traditional stamping or welding methods, cold bending forming offers better consistency and higher production efficiency.
Main Features of the Solar Mounting Strut Channel Machine
1. Multi-profile production capacity
A single production line can produce multiple types of solar bracket troughs, reducing the need for additional equipment and lowering overall investment costs.
2. High-Speed Continuous Production
Automated forming technology enables continuous operation from roll feeding, leveling, roll forming, cutting to finished product output, significantly improving production efficiency. The production speed up to 20m/min.
3. Precision Roller Design
High-quality forming rollers ensure dimensional accuracy and consistent profile quality, meeting the stringent requirements of solar support manufacturers.
4. Robust and Durable Machine Structure
The machine frame is designed for long-term industrial operation, guaranteeing stable performance even under high-volume production conditions.
5. Convenient Operation and Maintenance
The intelligent control system allows operators to easily adjust production parameters, reducing downtime and improving production efficiency.
Applications of channel produced by solar strut channel machine
Our profiles are widely used in:
Solar Photovoltaic Installation Systems
Rooftop Solar Panel Supports
Ground-Mounted Solar Structures
Agricultural Solar Projects
Commercial and Industrial Photovoltaic Installations
Energy Infrastructure Construction
Solar support trenches, with their superior load-bearing capacity and corrosion resistance, are an essential component of modern photovoltaic systems.
Why Choose Our Solar Panel Mounting Bracket Roll Forming Machine?
By choosing our photovoltaic support roll forming solution, customers can benefit from:
✔ Production of multiple profile sizes in one machine
✔ Lower equipment investment
✔ Higher production efficiency
✔ Stable and precise forming quality
✔ Customized solutions to meet customer needs
✔ Long-term reliable operation
We can customize machines to meet different roll widths, material thicknesses, profile designs, and production requirements.
As the global solar industry continues to grow, efficient production equipment is becoming increasingly important. Our 41x21 / 41x41 / 41x62 solar mounting strut channel machine provide a cost-effective and flexible solution for solar installation system manufacturers.
Contact us today to learn more about photovoltaic bracket roll forming machines and obtain production solutions tailored to your business.
